Design & Performance Requirements

Establishing Design & Performance Requirements for Precipitators

Designing a precipitator for optimum performance requires proper sizing of the precipitator in addition to optimizing precipitator efficiency. While some users rely on the precipitator manufacturer to determine proper sizing and design parameters, others choose to either take a more active role in this process or hire outside engineering firms.

Precipitator performance depends on its size and collecting efficiency. Important parameters include the collecting area and the gas volume to be treated. Other key factors in precipitator performance include the electrical power input and dust chemistry.

  • Precipitator Sizing
    The sizing process is complex as each precipitator manufacturer has a unique method of sizing, often involving the use of computer models and always involving a good dose of judgment. No computer model on its own can assess all the variables that affect precipitator performance.
  • Collecting Efficiency
    Based on specific gas volume and dust load, calculations are used to predict the required size of a precipitator to achieve a desired collecting efficiency.
  • Power Input
    Power input is comprised of the voltage and current in an electrical field. Increasing the power input improves precipitator collecting efficiency under normal conditions.

 

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Cement Plant Gains Consistent Operations

Cement Plant Gains Consistent Operations

A Midwestern cement plant needed to balance cost, outage time, and performance gains in order to make the best use of short outages to address the weak links in the air pollution control equipment. The result was a plan for incremental projects that ...

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"Balancing outage time available, cost, and performance gains allowed us to pursue the path that best fit the needs of the plant. "

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