Troubleshooting ESP Wire Failures

Troubleshooting ESP Wire Failures

Common wire failures in discharge electrode systems can be a very serious problem with the potential to force the shutdown of a precipitator’s complete electrical field. Common causes of wire failures include:

  • Warped plates that change the wire-to-plate distance
  • Overvoltage
  • Metal fatigue
  • Chemical attack
  • Mechanical failure
  • Eroded wire frames
  • Full hoppers
  • Improper weight sizes
  • Oscillation
  • Swinging lower wire frames
  • Corrosion
  • Improper rapping

 

Helpful Resources

KnowledgeBase: Introduction to ESP

KnowledgeBase: Theory of Operations

KnowledgeBase: Major Components Overview

KnowledgeBase: Discharge Electrodes

KnowledgeBase: ESP Troubleshooting

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Upgrading Precipitator Controls Quickly Improves Performance

Cheswick Controls Success Story

Neundorfer helped Reliant Energy's Cheswick station improve consistency and overall precipitator performance by installing upgraded controls and Precipitator Optimization System (POS) software. ...

Read the White Paper

"The Neundorfer upgrades provide us with better ways to monitor and evaluate precipitator performance."

Bill McGraw

Plant Engineer, Reliant Energy Cheswick Station

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